4 Advice to Choose a fiberglass floor grating

24 Feb.,2025

 

Five Tips for Fiberglass FRP Grating Selection - Strongwell

Strongwell produces more than 100 different FRP grating series to meet a variety of customer needs. Applicable to both DURAGRID® pultruded and DURAGRATE® molded grating, the following advice will help select the most appropriate grating series for an application.

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1. Determine Design Criteria

Find FRP grating design criteria in the project specifications under Section 06 74 13 'Fiberglass Reinforced Gratings'. If unavailable, refer to ASCE 7-16, Table 4.3-1 for minimum live loads. Allowable deflection for FRP grating is usually limited to ¼" (6 mm) for pedestrian comfort. Larger deflections may be permissible for heavy, temporary loads. Deflection greater than ½" (12 mm) is not advisable due to prying action on hold down clips and potential loosening of fasteners. Long panels utilizing multispan conditions reduce panel deflection.Compare design loads to the grating Safe Load and you will find high Factors of Safety. Serviceability (not strength) generally controls FRP design.

2. Identify Constraints

Bearing bar height and/or spacing may determine grating series selection. Issues such as existing supports, ADA compliance, high heels, dropped objects, drainage, sunlight penetration, ventilation, and even vehicular traffic could be a requirement for a particular installation. With all these situations to consider, DURAGRID® I-1", I-1.5" and T-2" remain the most
common pultruded series selected. DURAGRATE® 1.5" thick x 1.5" square mesh is the most common molded grating series.

3. Select Resin

Generally, polyester is suitable for most conditions;vinyl ester for harsh chemical exposure and additional corrosion protection; phenolic where fire / smoke /toxicity are of primary concern.
Most Strongwell load tables are based upon polyester resin (PE) since vinyl ester (VE) resin has only slightly greater mechanical properties. Phenolic grating does have unique properties and separate load tables. As a visual indicator for grating resin, Strongwell cross rods are a light gray color for PE and black for VE. Refer to the Strongwell Corrosion Resistance Guide for specific chemical environments and select the appropriate resin.

4. Maximize Span

With your initial grating selection chosen, review load tables to determine the maximum span to meet load(s) and allowable deflection. Compare this to plan dimensions and determine support configuration. Selecting a taller bar allows longer grating spans and reduces the frequency of beams. This increases the load on each support beam, but fewer slightly larger beams is often more economical than additional smaller beams. If the beam spacing is considerably more/less than the maximum span, review load tables to see if other grating meets the design criteria.

5. Choose Appearance

A variety of bearing bar colors, surface grit and topcoat treatments are available for FRP grating. Yellow and light gray are standard bar colors. Fine grit is suitable for bare feet; standard medium grit for industrial uses; or coarse grit, if lubricants or debris collection are expected. A urethane top coat adds greater UV protection or custom colors.

Interested in learning more? Read our in-depth article comparing the use cases and performance properties of molded vs. pultruded fibgerglass grating.

Contact us to discuss your requirements of heavy duty fiberglass grating. Our experienced sales team can help you identify the options that best suit your needs.

Conclusion

Strength, Safety, and Durability: Benefits of Fiberglass Floor Grating

Fiberglass floor grating is a versatile and highly advantageous option for flooring across many applications. Fiberglass reinforced plastic (FRP) is a highly engineered composite material that consists of glass fibers embedded in a polymer resin matrix. The resulting floor grating is lightweight yet very strong and durable, making it suitable for a wide range of industrial, commercial, and even residential projects. Let's take a closer look.

Advantages of Fiberglass Floor Grating vs. Other Materials

In general, there are six primary advantages when choosing FRP floor grating materials:

  1. Durability and strength: FRP grating withstands relatively heavy loads and harsh environmental conditions. Unlike traditional materials such as steel or wood, FRP is resistant to corrosion, extending its lifespan significantly.

  2. Corrosion resistance: It is an ideal choice for industries dealing with chemicals or where surfaces might be exposed to corrosive substances regularly.

  3. Lightweight and easy to Install: Compared to materials like steel or concrete, fiberglass floor grating is remarkably light weight, simplifying the installation process and reducing labor costs as well as reducing stress on other supporting structures.

  4. Slip resistance and safety: FRP floor grating offers excellent slip resistance in various friction factor levels, making it a secure flooring choice even in wet or oily conditions. This quality is particularly crucial for industries with high foot traffic.

  5. Low maintenance requirements: With its inherent resistance to corrosion and weathering, fiberglass floor grating requires minimal maintenance over its lifespan'even when exposed to very harsh conditions. This characteristic saves both time and money in the long run.

  6. Design and customization versatility: FRP floor grating comes in various sizes, shapes, colors, and strengths allowing for custom designs tailored to specific project requirements. This versatility ensures it can be seamlessly integrated into different environments.

Fiberglass Floor Grating in Action: Common Applications

Let's explore some of the most common applications where fiberglass floor grating shines:

  1. Industrial sector: Fiberglass floor grating's corrosion resistance and non-reactivity with chemicals make it an excellent choice for:
    • Chemical processing plants
    • Oil and gas facilities
    • Power generation plants
    • Manufacturing and production facilities
  2. Municipal and infrastructure sector: When slip resistance is key, FRP floor grating shines in applications such as:
    • Bridges and pedestrian crossings
    • Water treatment plants
    • Marinas and docks
  3. Marine sector: With its lightweight, easy handling, and corrosion resistance, FRP floor grating can excel in applications like:
    • Offshore platforms and rigs
    • Shipbuilding and repair yards
    • Boating and marine industry (boat decks and docks)
  4. Transportation sector: Another industry in which non slip, corrosion-resistant FRP grating can be useful, especially in:
    • Railway stations and platforms
    • Airports and hangars
    • Parking structures

Real-World Case Studies for Fiberglass Floor Grating Systems

Let's take a look at a few real-world examples of fiberglass floor grating applications:

  1. Fiberglass floor grating in a chemical processing plant

Fibergrate began in the harsh conditions of chemical facilities, having developed many of our products in response to these challenges. As an inherently corrosion-resistant material, fiberglass floor grating proved a perfect choice for a chemical plant in Tamaulipas, Mexico, which manufactures materials used to make tires. Our client replaced expensive, corrosion-prone steel scaffoldings with platforms made from molded gratings along with other FRP products to enhance safety.

  1. Wastewater treatment plant fiberglass floor grating installation

Corrosion resistance and non-slip properties of the floor grating and swirl concentrator applications at a facility in Euclid, OH, proved a safer and more cost-effective solution than steel, significantly improving the work environment for employees - resulting in increased productivity.

  1. An eco-friendly fiberglass floor grating for a dock and boat lift

Protecting the site's native seagrasses while providing a safe walking surface for dock and boat lift owners in Green Turtle Cay Abaco, Bahamas, became a perfectly suited opportunity to demonstrate the advantages of this versatile building material. The structure needed to be able to withstand sea surges while having corrosion resistance to salt water and UV exposure'all while giving its owners a safe walking surface, even while walking with bare feet.