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Things to Remember Before Using Glass Wool in Your Home
Glass wool is not only highly resistant to mold and pests, but it also has a high thermal and acoustic insulation value. It is also non-combustible and can be used in many different types of structures. However, there are some things to remember before using glass wool in your home.
Thermal insulation
Glass wool thermal insulation is a popular material used for insulating a variety of structures. It is manufactured using recycled glass and soda ash. It can be installed either on the surface or within the building frame.
This insulation is used for a number of applications, including floors, roofs, drywalls, false ceilings, and pipe insulation. It is also used to provide acoustic isolation in buildings.
The thermal conductivity of glass wool is 0.03 W/m2K. As a result, this type of insulation provides superior thermal resistance, decreasing operating costs.
Another important feature of this insulation is that it is fireproof. In addition to being fire resistant, glasswool does not emit smoke or propagate flames. That's why it is rated A1 in the Euroclass Reaction to Fire Classification System.
Acoustic insulation
Acoustic insulation is a great way to control noise in your home. Different types of acoustic insulation are available, and each provides a unique way to disperse noise.
One type of acoustic insulation that can be used in many applications is glass wool. This material is made of glass fibres that are interwoven and bonded with fire-resistant resin. It is also available in a roll form and can be compressed to tenths of its original volume.
Glass wool is also an excellent thermal insulator. It is made from recycled glass, and its unique structure prevents heat transmission from one area to another. In addition, it is water resistant and can be stored easily.
Fiberglass is also a good thermal insulator. It is inexpensive and easy to install. However, it is not as durable as glass wool.
Non-combustibility
When designing a fire-stopping system, it is important to choose materials that are non-combustible. This is especially important in areas that have a high risk of bushfires. Non-combustible insulation helps to protect the occupants of a building from the harmful toxic smoke produced by a burning fire.
There are two primary classification systems used to determine the combustibility of building materials. The European system uses letters and numbers to indicate the combustibility of materials.
A higher index indicates a greater hazard of smoke. It also means that there is more of a risk of fire in a building.
Both of these systems have advantages and disadvantages. They are not as durable as rock wool, however they are more versatile. Some systems can be cut easily with basic construction tools.
Can cause itching and discomfort
If you have been working with fiberglass, you may have experienced the pain and itching that can come with this material. Usually, these symptoms are short-lived. However, if they persist, you should seek medical help. You should also wear a quality skin cream to moisturize the area. It will also reduce inflammation and prevent infection.
Because of this, people who work with it should follow some guidelines to avoid irritation. For instance, you should wear protective clothing such as gloves and long sleeves. Also, avoid wearing rough fabrics.
Key Features of Removeable Insulation Blankets
Unlike traditional mechanical insulation, removable insulation jackets are designed to be easily removed and reinstalled, requiring certain unique features and considerations when selecting an insulation material for the interior of an insulation blanket. Here are some of the most important key features and considerations for selecting the best insulating fabric materials that can be used in the fabrication of removable insulation blankets:
The material must be flexible or pliable in order to wrap around a component and easily be removed and reused
A high k value is a must, in order to be as thin as possible to assist with an insulation blanket's ability to wrap around a component
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Depending on the specific application (e.g. moisture exposure), a hydrophobic material may be required
Temperature range is a major consideration in determining the appropriate application of an insulation material in fabricating removable insulation jackets
Based on the above features and considerations, these are Thermaxx's recommendations for the top 5 most commonly used insulation materials in removable insulation blankets.
1. Needled Fiberglass Wool
What It Is: Needled fiberglass wool is one of the most economical products to use as the core insulation is a needled fiberglass felt. This product is made from glass fibers that are mechanically needled together into a web form in thicknesses of 1/4-inch to 1-inch-thick insulation mat. By using long textile fibers, needle fiberglass wool eliminates the need for binders in its manufacturing. It comes in densities of 9 to 11 pounds per cubic foot, for use on components with a maximum continuous temperature of °F.
Best Application: Needled fiberglass wool is ideal for indoor steam pipe systems and most other indoor applications running at continuous temperatures of up to °F.
Benefits:
- Low-cost material provides the most economical insulation option for removable and reusable jackets
- It is a non-combustible material
- It is a flexible insulator with low thermal conductivity
- Has the added benefit of sound insulation
Drawbacks/Limitations:
- Not a great option for outdoor or wet applications
- Not recommended for cold applications
- Not an effective insulation material at extremely high temperatures
2. Cryogel
What It Is: Cryogel is a thin, lightweight, flexible blanket insulation material using patented nanotechnology. It has a factory applied vapor barrier that is highly durable for continued high performance. It can be found in two different thicknesses, 0.2" (5 mm) and 0.4" (10 mm,) and sold in 250 ft (76 m) and 125 ft (46 m) rolls, respectively.
Best Application: Cryogel® Z is a preferred option for cold conservation, with the ability to insulate at temperatures ranging from -330°F (-200°C) up to 257°F (125°C.) It is also a great option for outdoor applications, due to its zero water vapor permeability.
Benefits:
- The flexible format makes it easy to use and prevents breakage in the fabrication of removable and reusable insulation jackets, even at extremely low temperatures
- Lowest available thermal conductivity among industrial insulation options, reducing the risk of both ice build up and pipe freezing
- Comes in rolls that can easily be cut into custom sizes for removable insulation jackets
- Lightweight and ultrathin, reducing bulkiness in the final product, while also being extremely durable
- Lowest k-value of any widely used cryogenic insulation material, reducing thicknesses by 50 to 80%
- Factory-laminated vapor retarder provides moisture protection, prevents
damage from condensation and enhances process control
Drawbacks/Limitations:
3. Aerogels
What It Is: Aerogels include a diverse array of synthetic porous, solid materials with a wide range of extreme material properties. Despite their varying properties, all aerogels are extremely low-density solid materials with low thermal conductivity, making them an ideal material for removable insulation blankets.
Best Application: Aerogels are best used for hot applications (up to °F) and where moisture is present as the material is hydrophobic in nature.
Benefits:
- Durable and flexible so that it can be installed, removed, and reinstalled without the risk of damaging the insulation blanket
- Extremely low thermal conductivity makes it an efficient
- Low density makes it thin and lightweight, ideal for use in fabricating removable insulation jackets for tight spaces and allowing for easy removal and reinstallation
- Though aerogels are naturally hydrophilic, in insulation, they are typically combined with a reactive hydrophobic compound to make the insulation itself both hydrophobic and breathable, preventing damage from exposure to moisture and reducing the risk of corrosion under insulation (CUI)
- Offers passive fire protection
Drawbacks/Limitations:
- There are better insulating options for cold or outdoor applications where temperatures may drop to 32
°F (0°C) or less
Can be expensive compared to alternative insulation options
Not great for extremely high-temperature applications (over °F (650°C))
Material creates particulates, which can permeate the surrounding area
4. Closed Cell Rubber Insulation (Aerocel)
What It Is: Closed cell rubber insulation uses non-polar EPDM (Ethylene Propylene Diene Monomer) rubber to provide a flexible, lightweight alternative to cellular glass, a popular traditional insulation material. It offers both durability and ultra-low water vapor permeability so that it can withstand harsh operating environments. It comes in a wide range of sizes and thicknesses so that it can easily be customized to meet the requirements of a specific application.
Best Application: Very cold service temperatures (including cryogenic applications) in high-temperature and humid operating environments. It is the most common material that Thermaxx uses for clean room applications as well as any wet environments, such as components that need to be washed down.
Benefits:
- Rubber makes it both flexible and highly durable, providing long-lasting performance
- Its moisture resistance is often the primary reason for selecting closed-cell rubber insulation for a specific application
- Low thermal conductivity, helping to reduce the required insulation thickness
- Can maintain performance at service temperatures as low as -320°F (-195°C)
- Ideal for both indoor and outdoor applications
- Will not corrode stainless steel piping
Drawbacks/Limitations:
- Not a great option for applications where temperatures will reach 250°F (121°C) or higher
- Material is not fireproof or fire resistant but is self-extinguishing
5. Ceramic Fiber Blankets
What It Is: Ceramic fiber blanket insulation is a high-strength, needled insulating blanket material made from spun ceramic fibers. It is lightweight, structurally uniform, has extremely low thermal conductivity, and does not store much heat.
Best Application: Ceramic fiber blankets are ideally suited for use in extremely high-temperature applications (e.g. over °F (537°C.) It also is a great option for fire protection.
Benefits:
Drawbacks/Limitations:
- Ceramic fiber blankets should not be used if the high-temperature application vibrates, as this can deteriorate over time
- Must be selective in your of choice ceramic fiber blankets, as some have been found to be carcinogenic
- There are other, less expensive, options for lower temperature range hot insulation applications
- Not a great option for cold insulation applications
Other recent innovations in removable insulation materials
Super Mat
Lewco Super Mat is a recent innovation in the flexible insulation blanket material arena. It has been produced since and is a dust-free, durable, reusable, hydrophobic flexible blanket for hot insulation applications from. Though not currently one of the most common insulation materials used in removable and reusable insulation blanket, it is a highly innovative product that we will likely be seeing used more regularly in the coming years.
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