There are many benefits of aluminum products for both the manufacturer and the consumer. Extrusion and fabrication are used to create traditional aluminum frames, as well as aluminum doors and windows. Aluminum extrusion is a process that turns basic aluminum materials into many different shapes by pressing them through a profile or die. When the aluminum material is pushed through the cross-section die, the manufacturer is able to create an unlimited number of complex shapes. While it might seem that this process would weaken the metal, it actually strengthens it, making it even more valuable as a result.
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Some of the benefits of aluminum products that have been created through extrusion and fabrication include reduced costs, lighter weight than other metals and quicker delivery of orders than through other metal manufacturing methods. Choose from a selection of standard extrusion profiles, such as tubes, bars and angles, or create your own custom aluminum extrusions to use as parts for aluminum doors and windows or other industry solutions. Extrusion and fabrication are a big part of the value associated with using these materials, but the aluminum itself and its properties is also a key ingredient.
Aluminum is Plentiful
Did you know that aluminum is the number one most recycled metal in the world? Thanks in part to awareness brought to the ability of aluminum to be recycled and reused over and over without degrading the value of the metal, consumers and industrial businesses all over the planet recycle more aluminum scrap metal than anything else. From beverage cans to construction waste, aluminum enjoys a very high rate of recycling.
Because aluminum is so plentiful and available at an affordable rate due to recycling efforts, it is a very cost-effective material. Raw aluminum is also one of the most frequently mined metals on earth and there is no shortage of it in sight. Supply and demand works in the favor of the manufacturer who creates traditional aluminum frames through extrusion and fabrication because aluminum is plentiful and very affordable compared to other metals.
Aluminum is Versatile
While other metals are often used in extrusion and fabrication, aluminum is by far the most pliable and versatile. There is an unlimited number of shapes and sizes that can be created through the aluminum extrusion process and the results really reveal some of the most popular benefits of aluminum products. Extremely complex and diverse custom aluminum extrusions can be created with very light gauged walls, irregular surfaces and shapes that would be otherwise extremely difficult to cut and create.
Choosing a high quality aluminum supplier and manufacturer, such as Silver City Aluminum, is also important when the results really matter. When creating traditional aluminum frames or making custom shaped aluminum doors or windows, the quality of the materials and the methods used in extrusion and fabrication will really shine through.
Our team of technicians at Silver City Aluminum has many years of experience working with aluminum extrusion and can help you create your own custom profile or die to get the results you desire for your next project. We are a one stop extrusion and fabrication shop, providing our customers with all the services they require without having to send off the parts for additional work and delaying delivery for any reason.
Aluminum is Long-Lasting
Compared to other metals and materials that are used in extrusion, aluminum has a very long life. Aluminum extrusion and fabrication will last for many years, often exceeding the expectations of the client. While most people think of aluminum as being a very thin and easily crush-able material like what they see in soda or beer cans, aluminum is actually a very tough and durable metal that takes a long time to break down &#; even in extreme situations.
Despite it&#;s light weight, which makes aluminum desirable for aircraft and automobiles, aluminum is extremely strong. It is used to create sheets, wires, blocks and bars, which are used in a number of different industries. Aluminum doors and windows will stand up to strong winds and storms, can be installed and removed seasonally without experiencing damage and are very easy to work with. Traditional aluminum frames are used across many different industries including construction and other tough situations.
Trust Silver City Aluminum for Custom Extrusion and Fabrication
If you are in the market for aluminum doors and windows, traditional aluminum frames or other types of standard or custom aluminum extrusion and fabrication, look no further than Silver City Aluminum. Our team of experienced and trained expert technicians can take you through the entire process, reveal the benefits of aluminum products and help you decide whether or not aluminum extrusion and fabrication is right for your next project.
Above: An employee works on a product of aluminum extrusion, Courtesy of PGT Innovations
Aluminum extrusions are aluminum products, which can include window and door components such as frames and panels as well as automobile parts and other uses, manufactured by pushing the aluminum through a die to create the desired shape or form.
Aluminum extrusion products on a rack after the extrusion process. Photo courtesy of PGT InnovationsBefore this can happen, however, aluminum in the shape of a log is heated to around 900 degrees Fahrenheit to make it malleable. After being cut into smaller pieces called billets, it is then forced through the die using a hydraulic ram that uses about 3,600 tons of pressure. Afterward, the aluminum extrusion cools to room temperature on a cooling table or rack.
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Keymark Corp., a U.S.-based, full-service, aluminum extrusion company, has its own homogenizing oven at its Fonda, New York, facility where aluminum logs go through a homogenization process to get rid of any impurities. This extra step aims to provide customers with what the company dubs a &#;premium quality product&#; for their aluminum extrusions.
According to Brent Slaton, national sales coordinator, Keymark, the oven aims to eliminate residual stress produced during casting and improves metallurgical results. After being homogenized, internal elements of aluminum billet are consistent. The homogenizing process features less mold consumption and improved surface quality of the billet. It goes through the homogenizing oven after casting and before the extrusion process. Slaton says it is a crucial unit for enhancing the quality of aluminum profiles.
&#;In a way, aluminum extrusions are similar to Play-Doh presses. You put Play-Doh in it, squeeze the lever down, and you get a star, or a square, or a bar. It&#;s the same exact thing, just on a grander scale using aluminum,&#; says Scott Condreay, architectural engineering manager, Hydro Extrusion North America, a global company that specializes in custom aluminum extrusions.
Sustainability is a huge draw for aluminum extrusions. Unlike vinyl and steel, which can be recycled one or two times, aluminum is infinitely recyclable. According to The Aluminum Association, nearly 75 percent of all aluminum ever produced is still in use today. In most industrial markets, like automotive and building, recycling rates for aluminum exceed 90 percent. Recycled aluminum saves 95 percent of the energy needed to make new aluminum.
Condreay says Hydro purchases post-consumer scrap for its aluminum extrusions, so the company is making a less significant impact on the environment. Aluminum hardly makes its way to landfills, with the ability to continuously resell scraps.
A die that aluminum would be pushed through. Photo courtesy of Keymark Corp.&#;Aluminum is lightweight, it&#;s corrosion resistant, it&#;s very resilient. The strength-to-weight ratio is great. It&#;s non-combustible and non-toxic compared to other materials,&#; says Slaton.
&#;One of the other biggest benefits of aluminum extrusions is the array of colors you can achieve. The spectrum is endless; you can get any color under the rainbow whereas some of the other competing materials are limited as to pigments and colors they can achieve. With aluminum, you can anodize it, paint it&#;both wet and powder&#;and you can achieve high gloss and low gloss,&#; continues Slaton.
Aluminum has a higher yield strength and typically a longer product life. The cradle-to-cradle sustainability factor of aluminum is infinite when recycled without degradation of properties, according to Slaton.
An aluminum log being feed into a heater. Photo courtesy of Keymark Corp.One of aluminum extrusions&#; limitations is its high conductivity. Aluminum allows for greater amounts of heat loss in buildings because it is more difficult to weld and fuse corners, whereas it&#;s easier to do so with vinyl.
However, Dean Ruark, vice president of engineering, PGT Innovations, says that new technology is helping solve that issue. Special thermal breaks can now allow aluminum to be used in buildings in colder climates. After attending the most recent International Builders&#; Show in Las Vegas in early February, Ruark says he&#;s seeing a resurgence of aluminum within the industry because of this. With these new gadgets, aluminum is beginning to meet energy codes in colder climates.
PGT Innovations manufactures aluminum impact-resistant windows and doors. To make these, the aluminum must first be extruded to make everything from the sill to the frame, sash, panel, and even more components. PGTI works with an aluminum extrusion company to create dies specific to its products.
&#;Aluminum is also great for narrow sightlines. There&#;s a huge trend right now of all glass and unobstructed views, aluminum is great for that because of its ability to be extruded into many shapes. It&#;s really limitless what an architect can do with that product,&#; says Ruark.
View these aluminum products from LaCantina, Weather Shield, Marvin, Akotherm and All Weather.
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