How to Save Money When Buying cryogenic pipe supports manufacturer

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If you&#;re shopping for pipe supports, watch out for the dangerous trap of cheap products. Here&#;s how it works: A manufacturer shoots you a low bid. So you settle for cheap or makeshift pipe supports, assuming they&#;ll be good enough. 

You think, &#;What&#;s the worst that can happen?&#;

Unfortunately, neglecting your piping system can be catastrophic. In one recent case, it caused a pipe leak that cost a pipeline company $60 million. 

And the costs of bad supports are even more widespread. Thinking about using low-quality supports? Give it another thought. Here&#;s what bad pipe supports are really costing you:

Bad Pipe Supports Waste Energy

If you want your system running at peak performance, you&#;ll keep an eye on energy use. The more efficient your system is, the more money you&#;ll be saving. Alarmingly, there are a few ways bad supports could be throwing away precious energy:

• Escaping heat: Oftentimes, poorly made pipe supports don&#;t feature proper insulation. Without protection from direct metal-on-metal contact, heat from your pipes can jump across metal and escape your system. 
  
  
• Poor flow: If fluids and energy aren't running smoothly through pipes, it adds pressure to your energy source. Bad, or poorly installed, pipe supports may sag or encourage corrosion. These clogs and disruptions can overload your pumps, leading to breaks, shutdowns, or higher energy costs.
  
  
• Stopped production: Every time you have to shut down your operation, it costs money. And it takes extra umph to get things up and running again. Cheap pipe supports can cause breakdowns that wreck profits.

They Cause Unnecessary Wear

Wear may seem like a small thing, but every little point of friction is amplified when you&#;re dealing with a powerful piping system. In one recent case, a major refinery came to us because its pipe supports simply couldn&#;t hold up to vibrations. They were snapping from constant impact. 

In other cases, seemingly small instances of wear can add up and cause full-on breakdowns. Overall, bad pipe supports ignore a few fundamental hazards. 

Metal-to-Metal Damage 

If your pipe supports don&#;t reduce metal-on-metal contact, it could be wearing down your pipes. When pipes scrape against the hard surfaces of I-beams or unprotected supports, it grinds away the pipe&#;s outer layers. Additionally, if supports don&#;t stand between dissimilar metal pairings, it could cause galvanic corrosion.

Thermal Expansion 

Want your pipes to last longer? Control movement. The more your pipes rub against harsh surfaces, the closer they are to breaking down. So if your pipe supports aren&#;t reducing the movement caused by thermal expansion, they&#;re contributing to wear.

They Add Noise and Damage

A loud jobsite can drive a team crazy. But it comes with even worse consequences. If a piping system is growing louder and louder, it could mean supports are wearing out. That could be disastrous. Here are some reasons bad pipe supports may be causing noise, and damage, in your system:

• Loose fittings: If you hear excessive rattling, it might mean your supports don&#;t fit your pipes. And that&#;s bad news. If pipes are constantly banging against supports or surrounding objects, something has to give. Eventually, either your pipes will rupture or your supports will break. 
  
  
• Inadequate vibration reduction: Quality pipe supports, such as VibraTek Hold Down Clamps, are fitted with a special lining that absorbs vibrations. This dampens vibrating pipes and cushions the blow of rumbling metal. If supports in high-energy systems don&#;t include similar protection, it can cause loud noise and destruction.
  
  
• Little or no control: If you&#;re noticing loud groans or scraping, it might mean you&#;re missing quality pipe supports. In many cases, these are signs of ineffective pipe restraints. Quality pipe restraints will reduce friction, control movement, and keep pipes from moving wildly. 

They Come with Long-Term Costs

Possibly the biggest consequence of bad pipe supports is long-term costs. It doesn&#;t matter if supports cover a problem now when they&#;re costing you money in the long term. There are a few ways bad pipe supports can hit your wallet in the long run:

• Production stoppages: Cheap pipe supports don&#;t save you much if you have to constantly stop production to replace them. That&#;s why they need to be made of high-quality material and include a durable design.
  
  
• Pipe ruptures: If a pipe ruptures or leaks, it could ruin your reputation, cost a fortune, and put lives in danger. That&#;s why pipe supports should reinforce pipes and stop the wear that causes pipe failure. 
  
  
• Corrosion: According to U.S. Department of Transportation data, corrosion caused almost 20 percent of pipeline incidents between and . If pipe supports aren&#;t actively protecting your system from corrosion, they aren&#;t saving you in the long term.
  
  
• Excessive welding: Every time you have to weld, you&#;re inviting extra costs. Welds come with specialized labor and ongoing inspections. That&#;s why pipe supports should limit welding during installation and save you money later on.

Choose Pipe Supports That Improve Your Piping System

If you care about the long-term value of your piping system, you won&#;t settle for bad pipe supports. And the best way to know the difference between quality supports and garbage is research. 

Ready to get started? Read our Complete Guide to Pipe Shoes and learn everything you need to know about spotting quality pipe supports. 

If you&#;re researching pipe shoes, you might have already heard people in the liquid natural gas (LNG) industry recommend CryoTek Pipe Shoes as a new option. And for good reason. These advanced pipe shoes are built to skyrocket your piping system&#;s performance.

Wondering what the conversation is all about?

Read on. In this article, we explain the role of these pipe supports and highlight the six features that make CryoTek Pipe Shoes critical to your research. 

What&#;s the Role of Pipe Shoes?

Before digging into what makes CryoTek Pipe Shoes special, it&#;s worth clarifying what your pipe shoes should be doing. Pipe shoes support pipes by elevating them and lifting them off of the ground, beams, or other support structures. An effective pipe shoe will stop metal-on-metal damage, cut off destructive heat transfer, reduce pipe stress, and keep pipes from corroding. 

How Are CryoTek Pipe Shoes Unique?

What makes CryoTek Pipe Shoes so special? Here are six important features you may not know about:

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1. Cool-Down Compatibility

CryoTek Pipe Shoes are known as the premier solution for cool-down systems, such as LNG, ethylene systems, and other cryogenic piping systems. It&#;s because they&#;re equipped with advanced temperature-resistant technology that protects pipes in extreme cold. In fact, our CryoTek Pipe Shoe was originally designed specifically for cryogenic piping conditions. 

Cold climates can be tough on pipe supports that aren&#;t built to withstand the elements. Worse yet, pipes are fragile in frigid environments, and ice formation can wear down both pipes and supports. However, CryoTek Pipe Shoes are designed to support pipes in temperatures as low as -320°F. They&#;re created to safely encapsulate the fragile insulation used in cryogenic piping systems, and they can prevent costly repairs in the future.

Also, because they&#;re nonconductive, they stop thermal transfer from the interior of pipes to surrounding structures. CryoTek shoes are made up of foam insulated cores that naturally keep pipes from sudden temperature changes or heat transfer.  By keeping heat inside pipes, you save energy and stop the ice formation that can destroy pipes. 

2. Composite VEFR Technology

Chances are, you already understand the basic advantages of composite materials. But you may not know how composite vinyl ester fire retardant resin (VEFR) takes pipe shoes to the next level. 

First, the composite VEFR that makes up CryoTek Pipe Shoes is designed to prevent ice formation that can wreck pipes in LNG systems.

Second, just as the shoe&#;s material stops cold transfer, it also stops heat transfer, which protects from the damage of thermal expansion. 

Finally, because both the cold and heat remain in your pipes, where it belongs, your system is able to avoid major temperature changes and retains more energy&#;which turns into more money in your pocket. 

3. Rapid Installation

When it comes to the piping industry, the less downtime and faster turnaround, the better. Every second you save is more money in your pocket. This is where CryoTek Pipe Shoes really save a company money. 

Compared to traditional pre-insulated metallic supports, CryoTek Pipe Shoes take a fraction of the time to install. And they don&#;t require specialized labor to install or maintain. Also, because they don&#;t need to be welded, you save money on inspection costs or other welding expenses. 

4. Built-In Insulation

Insulation is crucial if you want to prevent energy transfer, condensation, and ice formation. Unfortunately, insulation can be delicate and brittle&#;especially in extreme temperatures. 

However, CryoTek Pipe Shoes encapsulate and protect your insulation. Because the shoe&#;s FRP design can fully support heavy pipes, your insulation doesn&#;t need to bear any weight. You can install the shoe directly to your pipe and easily add insulation around the shoe&#;s simple rectangular shape. 

The advantage?

You can fully insulate pipes, preserve insulation, and keep pipes protected longer.

5. Lightweight Makeup

When it comes time to transport or install equipment, weight can drastically affect a job. If you have to work with hefty equipment, it could spike shipping costs, impact how fast you turn around projects, and affect how well you hit deadlines.

The weight of your pipe shoes also affects your whole piping system&#;s structure. If you&#;re using heavy pipe shoes, you&#;ll need to engineer your system to handle those heavy loads. That all takes extra planning, time, and money.

CryoTek Pipe Shoes are lightweight and are easy to handle. That means you can transport and install them without any heavy-lift equipment or structural additions. But don&#;t let their lightweight makeup fool you&#;here&#;s a video of the CryoTek Pipe Shoe withstanding a 10-pound sledgehammer.

They&#;ve also been proven to withstand heavy loads at subzero temperatures. In one test, we immersed an 8-inch pipe size pipe shoe in a -320 degree bath of liquid nitrogen. After twenty minutes of exposure to this extreme cold, the shoe could handle a compression load of more than 330,000 lbs&#;roughly the same weight as two fully-loaded jumbo jets. 

Learn to Spot the Best Pipe Shoe for Your Piping System

Despite the advantages of CryoTek Pipe Shoes, there are plenty of quality pipe shoes out there to choose from. The trick is finding the right one for your unique situation. 

Want to learn how to choose the right pipe shoe for your system? Download our Complete Guide to Pipe Shoes for all you need to know about these important pipe supports.

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