Key Questions to Ask When Ordering 14 gauge galvanized single loop bale ties

07 Oct.,2024

 

Saving Money on Bale Ties: Size, Quantity & Freight

How to Save Money on Bale Ties: Sizing, Quantity, and Freight

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&#;How can I save money on my bale ties and baler wire?&#; is a question that often arises when speaking with our customers and partners in market, especially given all the rising costs associated with baling and reselling your material. There are several ways to cut costs on the bale ties and/or wire you are currently consuming. In the following paragraphs, we are going to discuss 3 ways you and your company could potentially cut costs on bale ties and baler wire.

Sizing

Many times the size of the bale tie currently being used is not the most effective option. The bale tie currently being used by your team is likely ample in size to consistently handle the weight of the bale you are processing and also likely ample length that your operators have plenty of slack to tie off the bale. These are all good outcomes, however, if you are trying to cut some costs and get the most optimal and cost-effective solution more could be done.

Cutting a foot off the length of the bale tie you are currently using would reduce the weight of the bundle, in turn, dropping the cost of the bale tie. Switching from a 14&#; x 13ga bale tie to a 14&#; x 13.5ga bale tie reduces the weight of the bundle thereby dropping the cost. Moving from a galvanized finish bale tie to a black annealed bale tie reduces cost because the raw material is less expensive. We make this process easy by always providing customers with free samples so they can test out what makes the most sense given the system they have in place. In addition, we also provide a simple sizing sheet to better help get to the best solution for your business.

Quantity

For many of our customers that bring in bale ties and baler wire the quantity they order is the same over and over. 10 bundles of 14&#;x14ga. galvanized single loop bale ties every 2 months or one full pallet of 11ga baler wire every 6 months. Looking at the quantity and, beyond that, looking at what space is available to potentially allocate towards a larger quantity is a simple way to reduce the delivered cost per bundle. Though it can be difficult finding a balance between storage space allocation and bale ties consumption is something every company should consider.

Going from purchasing 20 bundles of 21&#;x12ga galvanized single loop bale ties to purchasing 40 bundles of 21&#;x12ga galvanized single looped bale ties would save somewhere between $2.00 and $3.00 per bundle. Delivered cost moving from 20 bundles of 21&#;x12ga galvanized single looped bale ties to 80 bundles of the same material, which would constitute a bulk material price would reduce your cost per bundle by between $4.00 and $6.00 per bundle. Space is a concern in any warehouse situation but if you have some space available it may be worth taking on a larger stocking position to reduce costs. Please contact us and ask about max gaylord pricing and bulk discount if it something you think could work for your facility.

Freight

Freight is a necessary evil when factoring in delivered cost. The rates are always changing and seasonal rates cause prices to roller coaster. While we have some dependable carriers and fair LTL rates in place for most states, reducing freight cost is an easy way to drop the delivered price for bale ties, baler wire, and even stem wire. As you consider the above ways to reduce costs please also consider how the product is being shipped and who is shipping. Oftentimes better rates are available through carriers you are presently working with. In addition, we can also solicit quotes from carriers outside our main network and potentially arrange a better shipping cost to reduce your delivered price. These carriers sometimes have extended schedules but as long as you are not in immediate need are a good solution.

When dealing with larger orders that surpass 4 pallets we also can reach out to some of our bulk carriers for quotes based on the total weight of the load which oftentimes tremendously reduces the delivered cost of your bale ties and/or baler wire. Working with freight can be frustrating and time-consuming but once a system is in place it should be very simple for your purchasing agent to simply duplicate your last order and the same cost will be in place.

Hopefully, the information above is valuable and you are able to take advantage of some of the ways available to save on the cost of your bale ties, baler wire, and stump wire. We are always available to discuss and troubleshoot any issues or potential ways we can get you what you need in the most cost-effective manner. Please reach out if you would like to take advantage of a free sample bundle of product or get an updated quote with different quantities.

14 gauge galvanized single loop bale ties

Get our 100% American-made 14 gauge single loop bale ties for baling recyclables

Wire gauge14 GaugeLoad strength402 - 708 lbs.Tensile strength80,000 &#; 95,000 psi (551.58 - 655 MPa)Diameter (inch/mm)Standard Wire Gauge or SWG (.080" / 2.032 mm) | Actual Size (.077" - .079") / (1. mm - 2. mm)Elongation12% MinCarbon gradeTies per bundle125, 250Custom lengths8' - 23'Quality controlExtensive testingFinishGalvanized

Use cases

In the recycling industry, our single loop bale ties are used to bale aluminum cans, carpet, copper, OCC, textiles, plastic film, tires, textiles, and more.

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Commitment to quality

Baling Wire Direct supplies some of the highest quality products in North America. As a leader in the baling wire industry, we are committed to producing baling wire that not only meets but exceeds industry standards.

Our quality control process begins with tensile testing samples from every carrier, pushing them to their breaking point. Any carriers with failed wires are immediately removed, ensuring only the strongest and most reliable carrier wire gets shipped.

We control and oversee every aspect of production and distribution in order to guarantee that our customers receive exceptional wire, at competitive prices, and enjoy outstanding customer support.

BWD&#;s AutoShip&#; the system provides real-time order shipping status updates via SMS or .for a seamless purchasing experience. Wire ships in as little as 1&#;3 business days delivery. The AutoShip&#; system has a &#; set and forget&#; automated reordering feature that allows you to maintain a consistent supply of the wire products you need.

100% USA-made

We manufacture high-quality bale ties and other baling wire products using premium US steel sourced from a select family of melting plants that produce 100% American-made steel billets. Each is delivered with metallurgical traceability specs certifying chemical composition to meet the end product&#;s load and tensile strength requirements. 

From there, our production staff of over 120 personnel, as well as five onsite engineers get to work.

First, newly formed carbon steel wire is descaled through a mechanical reverse-bending process. This gives a completely scale-free surface. Even better, mechanical descaling means we eliminate harsh, environmentally unsafe chemicals from the production process.

Next, the wire is drawn through a heavy-duty, bull-block continuous wire machine, and low-carbon () grades are air-cooled to ensure consistent tensile strength. Then, it&#;s on to the galvanizing process.

The hot-dip galvanization process

We galvanize our wire using a 7-stage hot-dip galvanization process:

  1. Surface preparation: first, the wire is cleaned to remove any impurities from the surface of the metal. This is important for ensuring proper adhesion of the zinc coating.
  2. Pickling: the wire is then immersed in an acid solution to remove any remaining oxides and scale. This process prepares the surface for galvanizing by creating a clean substrate.
  3. Fluxing: the wire is then immersed in a flux solution (zinc ammonium chloride), which helps to prevent oxidation and promotes a uniform application of the zinc coating.
  4. Galvanizing bath: next, the wire is dipped into a bath of molten zinc at a temperature of around 450°C (850°F).
  5. Alloy formation: while immersed in the molten zinc, a metallurgical reaction occurs between the iron in the wire and the zinc, resulting in the formation of a series of zinc-iron alloy layers. These provide excellent adhesion properties and corrosion resistance.
  6. Withdrawal: the wire is then slowly withdrawn from the zinc bath. The rate at which the withdrawal takes place is controlled to allow excess zinc to drain off and ensure the final product has an even coating.
  7. Quenching: the coated wire is then quenched in water or a quenching solution to cool it rapidly. This process solidifies the zinc coating and completes the galvanizing process.


Our galvanization process creates a corrosion-resistant zinc coating that fortifies baler wire to ensure longevity and performance. Finally, an additional microcrystalline wax sealant further protects our wire products, ensuring no messy residue and ease of use.

Galvanization classes 

During galvanization, the wire can be dipped in zinc multiple times to increase coating thickness and environmental durability. We offer both Class 1 and Class 3 galvanization. Here are the differences:

  • Class 1 galvanization: our class 1 galvanized wire offers a basic zinc coating that uses 0.28 ounces of zinc per square foot and is often used for farming applications. Class 1 galvanized wire is more cost-effective, and the corrosion resistance can be expected to last from 2-11 years, depending on the environment. In coastal areas, Class 1 coating fails even sooner due to saltwater corrosion.
  • Class 3 galvanization: Baling Wire Direct also offers Class 3 zinc coating on all galvanized wire products. With 0.80 ounces of zinc per square foot, this premium galvanization is nearly 3 times thicker than Class 1. It provides increased corrosion resistance and longevity, with a lifespan of 13-30 years. Class 3 stands up to the demands of extensive use, heavy friction, and extreme environmental conditions.

Choosing a bright or galvanized wire finish

Baling Wire Direct makes wire ties in two finishes: bright and galvanized. Both bind materials securely, but their protective finishes offer distinct benefits.

Galvanized bale ties are good for:

  • Binding corrosive materials
  • Storing bales that will be exposed to the elements

Bright finish wire ties are good for:

  • Binding materials that are prone to expansion
  • Displaying bales in consumer-facing environments
  • Indoor bale storage
  • Prioritizing cost-efficiency


Consider the specific needs of your operation, the material being baled, storage conditions, and cost sensitivity when choosing a bale tie finish to make the perfect selection.