What are the advantages of pipe support?

23 Sep.,2024

 

Pipe Supports Essentials and Considerations - Unified Alloys

Pipe supports are a critical component to safe and effective piping system engineering.

Much like other pipe components, implementing supports during design and system implementation can help to significantly reduce costs and ease the installation of any required supports.

This guide will provide a foundational overview of pipe support functions, critical pipe support roles, standards and codes, and standard pipe support designs to help you better understand this complex yet critical topic.

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What is a Pipe Support?

The term pipe supports can often refer to two different types of components: supports and restraints.

However, both product types are essential for safe long-term operation and are effectively both classified under the single umbrella of pipe support systems.

Supports typically help to shoulder and distribute loads across the system in a manner that allows for safe operation and helps to tie the piping system into structural elements for increased safety and support for all parts of the piping process.

In most cases, these objects help minimize and carry the impact of vertical loads.

work alongside supports, helping to limit movement and ensure that pipes remain positioned within a tolerance determined in the system engineering specifications.

Typically, they help to minimize and carry the impact of horizontal loads.

Why Are Pipe Supports Important?

In most cases, these objects help minimize and carry the impact of vertical loads. Restraints work alongside supports, helping to limit movement and ensure that pipes remain positioned within a tolerance determined in the system engineering specifications.Typically, they help to minimize and carry the impact of horizontal loads.

Pipe supports can make the difference between safe operation and complete systems failure&#;especially in emergencies or moments of non-standard operation.

A well-designed pipe support system will ensure everything remains within tolerance if pipe loads surge, structures shift, or temperatures change drastically.

They can also help to support or trigger overflows and other fail-safes to mitigate the affecting condition and return the system to normal operation as quickly as possible and with minimal risk to both piping systems and operational staff.


What Are Common Goals When Choosing Pipe Support Products?

As with most piping products, determining the best pipe support products, sizes, and implementations will require knowing your exact needs, operating environments, budget, and myriad other factors.

However, in most cases, pipe supports are expected to perform one or more of the following tasks:

  • Prevent, reduce, or eliminate pipe stresses to maintain allowable thresholds
  • Prevent, reduce, or eliminate leakage at joints due to movement, shifting, or load stress
  • Absorb or minimize line vibrations during operation
  • Counter or minimize the impact of dynamic loadings, including but not limited to seismic shifts, wind stress, and water hammering
  • Minimize lift-off or disengagement between piping and additional support structures during operation
  • Avoid excessive pipe sag depending on the implementation and standards in question
  • Help manage the impact of exposure to temperature extremes (both environmental and within the process) to ensure safe, consistent operation of the piping system
  • Help protect integrated equipment, such as sensors, gauges, valves, gates, from failure due to excessive loading
  • To manage and direct thermal loads in desirable directions based upon the thresholds and processes in use
  • To help support and minimize the load stresses on other support components within the piping support system


Are There Standards to Consider When Determining Pipe Support Needs?

Yes!

The exact standards applicable to your piping system will depend on your industry and location in most cases.

However, the following are some of the principal codes and standards to consider in common locations around the world:

  • US Codes and Standards: MSS-SP-58, MSS-SP-69, and MSS-SP-89

  • UK Codes and Standards: BS-

  • Germany Codes and Standards: VGB-R-510 L


Pipe Support Types Explored

There are numerous ways to consider grouping

What type of insulation you desire, your intended attachment method, your intended attachment location, and the amount of anticipated movement in your system, for example, might all create different groups of products.

You must consider all elements of your system and consult with an experienced engineer to ensure that your supports meet your needs.

Instead of grouping by use type, we will list the different core designs for

Pipe Bearing Supports

There are numerous ways to consider grouping pipe support products depending on the factors you consider important.What type of insulation you desire, your intended attachment method, your intended attachment location, and the amount of anticipated movement in your system, for example, might all create different groups of products.You must consider all elements of your system and consult with an experienced engineer to ensure that your supports meet your needs.Instead of grouping by use type, we will list the different core designs for pipe supports and pipe restraints available and, where applicable, discuss their pros and cons to help you determine the ideal products for your system based on your needs.

These pipe supports are typically primary supports, meaning they usually connect directly to the pipe to support the piping system load. 

Common pipe bearing support design types include:

  • Pipe shoes
  • Pipe saddles
  • Pipe trunnions
  • Wear pads

Exact installation requirements will depend on the size and design of the support chosen. 

However, in most cases, these supports are either bolt-fastened or welded.

should remain similar to those of the supported pipes to ensure similar behavior's when welded and comparable performance when exposed to piping process elements or environmental variables.

Dynamically Loaded Supports

Support materials and fasteners should remain similar to those of the supported pipes to ensure similar behavior's when welded and comparable performance when exposed to piping process elements or environmental variables.

These pipe supports can work as either primary or secondary supports, providing variable resistance to movement based on compression and other variables. 

Common design types include:

  • Energy absorbers or shock absorbers
  • Hanger supports
  • Pipe whips or hold down restraints
  • Snubbers
  • Struts
  • Sway braces
Often, these supports are used to minimize the impact of abnormal dynamic conditions, including but not limited to seismic activity,  pump trips, safety/relief valve discharge, or rapid valve closure.

Because the resistance varies, this can allow for one set of standard movements during normal operation while maintaining strict movement tolerances during abnormal conditions.

Constantly Loaded Supports

Often, these supports are used to minimize the impact of abnormal dynamic conditions, including but not limited to seismic activity, pump trips, safety/relief valve discharge, or rapid valve closure.Because the resistance varies, this can allow for one set of standard movements during normal operation while maintaining strict movement tolerances during abnormal conditions.

Constant spring supports typically feature designs and options similar to dynamically loaded supports.

However, the supports are configured to maintain a static resistance level instead of adjusting resistance based on load and other variables.

This makes them ideal for use in extremely high load conditions or systems where movements and loading conditions can create substantial load variability.

Constantly loaded supports (or constants) typically come in horizontal or vertical designs to help match the support to the load type.

However, unlike previous types mentioned, these are limited more or less to the same overall components and design.


Variable Spring Supports


are among the most important devices available to help support pipes.

They are used to balance the concentrated gravitational load of pipe sections while allowing for thermal movement.

Control of the direction and amount of movement of various pipe sections is a major function of piping design.

Variables use coiled springs to support a load and allow movement.

The resistance of the coil to a load changes during compression like

However, unlike those previously discussed designs, variable springs typically work in conjunction with slide plates made from stainless steel, PTFE, or graphite in a secondary support manner instead of attaching directly to the pipes as primary support.

Threaded Members and Pipe Hangers

include more simple and static pieces, often tightened using

Common designs include:

  • Stainless steel U-bolts
  • Clevis hangers
  • 2-bolt pipe clamps
  • Riser clamps
  • 3-bolt pipe clamps
  • Heavy-duty beam attachments
When combined with the appropriate fasteners, these supports provide rigid, durable, and dependable support for pipes of nearly any size.

Summary

  • Pipe supports are an essential part of any piping process design.
  • Proper component choice, load estimates, and support configuration are essential to optimizing performance and ensuring the safe long-term operation of your piping system.
  • Pipe supports help shoulder and distribute loads or stresses in a piping system.
  • These systems are especially important for mitigating abnormal conditions, such as load surges, rapid temperature changes, and structural shifting or settling.
  • Most regions have codes and standards related to pipe support requirements, so consulting an engineer or professional is critical.
  • Pipe supports can be grouped in many ways depending on your needs, including but not limited to attachment type, rigidity, insulation, weldability, function and more.
  • Pipe bearing support options include pipe shoes, pipe saddles, pipe trunnions, and wear pads.
  • Dynamically loaded supports include energy absorbers or shock absorbers, hanger supports, pipe whips or hold down restraints, snubbers, struts, and sway braces.
  • Constantly loaded supports are ideal for use in extremely high load conditions or in systems where movements and loading conditions can create high levels of load variability. Depending on your expected loads, they&#;re available in horizontal or vertical orientations.
  • Variable spring supports help support pipe in conjunction with stainless steel, PTFE, or graphite slide plates.
  • Threaded members and pipe hangers provide a simplified and highly rigid option for affixing piping directly to structural elements. Options include stainless steel u-bolts, clevis hangers, 2- and 3-bolt pipe clamps, riser clamps, and heavy-duty beam attachments.

With decades of experience providing 

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Pipe Supports: 2 Main Examples and Their Advantages ...

When selecting pipe supports, there are some challenges that you might encounter. The main difficulty is that there are several kinds of support for piping, and this can complicate things a bit.

The second difficulty is that each pipe support has its advantages and disadvantages.

You&#;ll also find that many subtypes of support for piping exist, which can influence whether they suit your project. So we have provided this article to help you decide.

Pipe supports: What are they?

Also known as piping support systems, pipe supports feature many different components that facilitate the process of carrying a pipe and its load. Some of the components and features of pipe support systems include clamps for pipes, and pipe hangers, which are capable of supporting horizontal pipes and lateral movements.

3 factors to contemplate when selecting a support for piping

Three critical factors to contemplate when selecting a support for piping pipe include: pipe movement, primary and secondary loads, and the pipe&#;s size or weight. Here&#;s more on each of these points.

Pipe movement and pipe support selection

Pipe supports of exceptional quality will mitigate pipe movement and ensure that any shock is absorbed and kept low. Weather conditions can also influence the movement of the pipe, so this should also be considered when selecting a pipe.

Primary and secondary loads and pipe support selection

Two main loads that can affect pipe movement are primary and secondary loads. Whereas primary loads might include the pipe&#;s pressure, secondary loads include the vibration that is caused by temperature fluctuations. 

Pipe sizes and thermal loads and pipe support selection

The size of the pipe is also crucial when selecting supports for piping, but it&#;s also important to consider thermal loads when choosing one. 

What&#;s important when thinking about thermal loads is that thermal expansion can affect the operation of the pipe. The temperature changes of the thermal loads when comparing the normal and operating conditions, as well as the condition at installation, must all be factored in when choosing a pipe support.

Adjustable and rigid systems: 2 crucial kinds of support systems for piping

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Now, there are two crucial kinds of  support systems for piping that you can choose between for your project. The main two kinds of supports for piping are adjustable and rigid pipe supports, which each have their advantages and disadvantages.

What is meant by pipe system supports that are adjustable?

Piping system supports that are adjustable can be altered and adjusted manually if you need to make changes to the support for the unique needs of your plant engineering project. You can choose between a few kinds of piping supports that are adjustable, such as pipe clamps, spring hangers, hangers and saddles.

How are piping system supports that are adjustable beneficial to your project?

Adjustable pipe supports offer four critical advantages to your projects. They offer a high level of safety, facilitate plant maintenance, prevent complications when accessing piping, and help you to significantly save on your plant project&#;s costs. 

High levels of safety

Since you&#;ll need to make adjustments in emergency situations, the ideal choice is an adjustable pipe support. They let you make changes swiftly and ensure that your team is protected from any danger. 

Plant maintenance facilitation

Your plant needs to be maintained and inspected for corrosion damage. This is exactly what adjustable pipe supports facilitate. With an adjustable pipe support like the pipe clamps offered by Pro Support Solutions, picking up on corrosion is easy as you can conduct inspections with ease.

Increases cost savings

You can save on the costs of welding and skilled laborers thanks to adjustable piping support systems, since, unlike rigid piping support systems, this type of piping support doesn&#;t require welding.

Things to watch out for when choosing an adjustable piping support

There are a couple of things to keep in mind when choosing an adjustable piping support: Choosing the wrong adjustable piping system and choosing one that lacks quality.

Choosing the wrong adjustable piping system

By selecting the wrong adjustable piping system, your supports and piping can undergo corrosion, which is why it&#;s crucial to choose your plant engineering solutions provider wisely. 

Providers such as Pro Support Solutions supply a vast range of piping support systems that you can choose from, and our plant maintenance services ensure that you avoid corrosion and make the right choice.

Choosing poor quality

High quality is vital for your plant engineering project. Choosing Pro Support Solutions and MEFA will ensure that you choose quality pipe support systems that have been galvanized, robust, and strong.

What is meant by a piping system support that is rigid?

Installed into a pipe&#;s foundation to prevent movement, pipe supports that are rigid normally cannot be adjusted. They prevent movement of pipes specific to at least one direction. An example of pipe supports that are rigid are slide plates.

How are piping supports that are rigid beneficial to your project?

Supporting the load of a pipe is easy with pipe supports that are rigid, as is guiding the pipes and leading them towards the location and direction required and prevent pipe sagging.

Another advantage of pipe support systems that are rigid is that they prevent pipe movement caused by thermal expansion and vibration.

Things to watch out for when choosing a rigid pipe support

When choosing a rigid pipe support, keep in mind that welding might be required. This can lead to higher costs and the requirement of a skilled laborer to carry out the welding.

It&#;s also the case that you cannot adjust pipe system supports that are rigid, making access to piping more difficult and plant maintenance more challenging.

Select excellent quality piping supports

Quality, excellence, and ease of installation are crucial when choosing pipe supports. Choosing one doesn&#;t have to be an impossible task. If you&#;re looking for excellent quality piping support for your project, take a look at prosupportsolutions.ca for the best the industry provides.

The company is the world’s best industrial solution of pipe supports supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.