As a manufacturer, it matters where you get your supplies from. The quality of your raw materials can drastically impact the quality of your finished product. Additionally, the more money you spend on purchasing, storing, and shipping raw materials, the lower your profits will be in the end. Finding a supplier who can give you quality raw materials at a reasonable price is paramount in manufacturing. Check out these five tips for choosing a phenolic resin supplier.
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Before we get to the supplier tips, it&#;s a good idea to review what phenolic resin is and what makes it special in manufacturing. This information will help you know what to look for when you go shopping for a supplier.
The full name for phenolic resins is phenol formaldehyde resins (PFs), and that extended name should give you an idea of how people make phenol resins. Basically, the resin is a product of a reaction between phenol and formaldehyde, though there are many different variations that yield slightly different products.
As early as the s, scientists discovered how to make plastics. However, they were still using natural ingredients to make them. In , a chemist named Leo Hendrik Baekeland created the first synthetic plastic, which he called Bakelite. While many people have heard of Bakelite, they may not realize that it&#;s a phenolic resin! That means that phenolic resins are the oldest and most-studied type of synthetic plastic.
One of the reasons that many people choose to manufacture with phenolic resin is that you can reinforce it with different fibers. Paper, wood, fiberglass, and cotton are a few of the most common reinforcement fibers. To reinforce a phenolic resin, you pour the liquid resin over the base material. During the curing process, the base material becomes laminated.
The ability to reinforce phenolic resin gives manufacturers a huge range of options. People have used phenolic resins to make all kinds of things, including these items:
One of the most common uses for phenolic resin is in lamination for homes and workplaces. If you&#;ve owned a home with laminate countertops, there&#;s a good chance that they contained phenolic resin. Resin countertops are also common in labs because of how easy they are to clean.
One of the most creative uses for phenolic resin has to be forged artwork. During the early 20th century, Dutch painter Han van Meegeren mixed phenolic resin into his paints while making forgeries of famous artists like Vermeer. Once he had baked the finished pieces, the resin helped the paints look aged. He was so good at his forging techniques that art critics remained confused about whether the paintings he had sold were forgeries long after his death.
Now that you know what makes phenolic resins special, you can choose a phenolic resin supplier. Remember that it&#;s important to compare several different suppliers in your area before deciding who to work with. Below are some tips to streamline the process.
It&#;s always best to work with a supplier who knows what they&#;re doing. The longer someone is in business, the more they understand the market and how things work. When you&#;re vetting possible suppliers, always ask them how long they&#;ve been in business and whether they have received any awards in their industry.
Some suppliers have a small range of products and services, while others have a huge array of choices. Being able to find one place that meets all of your needs is a huge benefit in the manufacturing industry, especially if it means you can get multiple products shipped at the same time. Some suppliers even help you with packaging, storage, and distribution.
The other thing to consider is whether you&#;ll need additional services in the future. If you know what kinds of projects are coming up in the future, you can search for a supplier to help with everything. This will save you time choosing a supplier for the next project. In fact, if you tell your supplier that you&#;re looking for a long-term partnership, they may be able to give you special rates.
As we said at the beginning of this post, the quality of your raw materials can have a huge impact on the quality of your product. While it may seem like a good short-term decision to purchase cheaper supplies, you could end up losing an entire batch of a product if the material turns out substandard. When you work with a large supplier that carries different options, they can often point you in the direction of the best buy that won&#;t put quality at risk.
One thing you can never ignore in manufacturing is logistics. Currently, global shipping logistics are in chaos, and most systems are overtaxed to the breaking point. Choose partners who know what they&#;re doing when it comes to shipping raw or partly-finished materials. If the supplier gets it wrong, you could be waiting a long time for the replacement.
One of the key deciding factors for choosing a manufacturing partner is how good their customer service is. To get a good idea of how customer service works at a company, ask them for the names of their past clients and ask those clients what they thought of the services. Alternatively, you could call the customer service line yourself and see how long it takes for them to answer and how well they answer your questions.
If you&#;re looking for a phenolic resin manufacturer, check out Capital Resin. We&#;ve been in the business for nearly 50 years, so we know the ins and outs of the industry. We&#;re also able to provide a large range of products and services to help you make your ideas a reality. Capital Resin offers assistance with toll manufacturing, raw materials, temperature-controlled storage, research and development, and more. Contact us today to find out how we can use our vast resources to help you with your next project.
One of the finest examples of phenolic pipe insulation is Kingspan kooltherm insulation . The pipe insulation supplied is 1M long and is manufactured in a range of thicknesses and diameters to suit various applications. Kingspan kooltherm phenolic foam pipe lagging has been one best-selling insulation products here at Buy Insulation Online !
The phenolic pipe foam core is normally closed-cell, which means the foam cells are shut off from one other, limiting air and moisture infiltration. This feature contributes to the material's improved insulation performance and lowers the danger of corrosion on the surface of the pipe or equipment being insulated. Since phenolic pipe insulation is available in several diameters and thicknesses, it may be used in various applications
A firm foam core is sandwiched between two layers of facing material to form phenolic pipe lagging. Several materials, such as kraft paper or aluminium foil can make the face material.
As the name suggests, the phenolic pipe lagging is constructed of phenolic resin, a plastic created by combining phenol and formaldehyde. To create the insulating material, the phenolic resin is cured and foamed.
In this article, we will cover all you need to know about phenolic pipe insulation , including its composition, thermal qualities, installation technique, maintenance, fire resistance, comparison to other insulation materials, and environmental effect. At the end of this article, you will have a thorough grasp of phenolic pipe lagging
But, for those who are still debating about using Kingspan kooltherm phenolic pipe insulation or phenolic pipe lagging of other brands, we have put together a comprehensive guide that should help you make a decision.
Phenolic pipe insulation is known for its unmatched thermal resistance, superior performance and more. It has been a go-to pipe insulating product among laggers for some time now.
Advantages of phenolic pipe insulation
Some of the crucial advantages of Phenolic pipe include the following:
High thermal insulation properties: Since phenolic pipe insulation has low thermal conductivity, it resists heat flow well. This feature makes it a good candidate for use when energy efficiency is a concern.
Lightweight and simple to install: This can assist in minimising installation costs and increase overall project efficiency. Phenolic insulation is easy to cut and shape to fit around pipes and other equipment, making it a practical choice for installers.
Long life: Since phenolic pipe insulation has a long life. It may provide long-term insulating performance while reducing the need for regular replacement.
Fire resistance: Phenolic insulation gives excellent fire and smoke performance, as its made of a densely cross-linked structure, which makes it difficult to ignite. The outer surface of this Class O rated pipe insulation develops a thick carbonaceous layer that limits heat generation and retards further flame spread.
Disadvantages of phenolic pipe insulation
Some of the drawbacks of Phenolic pipe insulation include the following:
Costlier: Phenolic pipe insulation can be more costly than other forms of insulation, such as fibreglass or mineral wool lagging
Installation requirements: Installation of phenolic pipe insulation necessitates using specific tools and equipment, which can raise installation costs and necessitate more trained workers.
Environmental impact: Because the phenolic resin is derived from petrochemicals, phenolic pipe insulation may have an environmental impact.
Thermal Properties of Phenolic Pipe Insulation
The thermal conductivity of phenolic pipe insulation is normally between 0.020 and 0.030 W/m*K. Because of its low thermal conductivity, phenolic pipe insulation effectively reduces heat transfer and conserves energy.
A material's heat capacity is the quantity of heat energy necessary to increase its temperature by a specific amount. The heat capacity of phenolic pipe insulation ranges between 1.4 and 1.7 kJ/kg*K. This implies that heating the insulating material consumes relatively little energy, which can increase energy efficiency.
Depending on the product and application, phenolic pipe insulation can normally tolerate temperatures ranging from -180°C to 150°C (-292°F to 302°F). Nevertheless, the maximum temperature that phenolic pipe insulation can take varies based on parameters such as insulation thickness, facing material utilised, and application.
Installation of Phenolic Pipe Insulation
What tools are needed during installation?
The installation of phenolic pipe insulation necessitates the use of no specific tools and materials. You will need:
Phenolic pipe insulation: This is the main material in this case.
Adhesive Or Foil Tape: Foil tape of the appropriate size or pipe insulation adhesives can be used to install and secure phenolic insulation around the pipework.
Steps of Installation?
Below are the steps you need to follow while installing Phenolic Pipe Insulation:
Before applying the insulation, ensure the installation area, especially the pipework that needs insulating is clean and dry.
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When working with phenolic pipe insulation, wear suitable safety equipment.
Wrap the Kooltherm phenolic foam pipe section around the pipework, being the ends of the lagging together and seal with foil tape.
Ensure no gaps or voids exist between the pipe section and the pipe or equipment.
Seal all insulating joints to ensure there are no holes through which heat can escape.
Check the finished installation to confirm that it fulfils the standards and has no insulation gaps. Complete the installation by adding pipe identification labels of the appropriate type to help identify the pipework.
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Maintenance of Phenolic Pipe Insulation
The following are some maintenance procedures that can aid in the preservation of phenolic pipe insulation:
Maintenance and repair: Keep phenolic pipe insulation clean to avoid accumulating dirt, dust, or other impurities that might reduce efficiency. If there is any damage to the insulation, it should be addressed as soon as possible to prevent heat loss.
Inspection and monitoring: Frequent inspections and monitoring of phenolic pipe lagging can aid in the early detection of possible issues. Inspecting for indicators of deterioration, such as cracks or holes in the insulation, and ensuring that the insulation is correctly sealed around joints and fittings are all tasks for inspectors.
Maintenance records: Maintaining precise records of the maintenance conducted on phenolic pipe insulation will ensure that it is properly maintained and that any possible problems are discovered and treated promptly.
Comparison of Phenolic Pipe Insulation with Other Insulation Materials
When comparing phenolic pipe insulation to other insulation materials, numerous considerations should be considered:
Phenolic pipe insulation provides outstanding fire safety. It is class O rated and has low smoke production. Compared to other insulation materials, such as foam pipe insulation, which can be combustible, phenolic insulation is a safer alternative for fire safety.
Compared to other types of insulation, phenolic pipe insulation has a much lower K-value compared to other pipe insulating options, which means it may give a high level of thermal performance
Phenolic Foam Pipe Insulation Manufacturers
Phenolic foam is a popular choice for pipe insulation in the UK and Europe due to its high performance and energy-saving properties. There are several manufacturers of phenolic foam pipe insulation in the region Like Kingspan, Supahphen etc.
Kingspan offers a wide range of phenolic foam insulation products for various applications, including pipe insulation. Kingspan phenolic foam lagging comes in a range of thicknesses to fit different pipe sizes. It does not contain any CFC or HCFC making it an environmentally friendly option.
It is a high performance pipe insulation known for its excellent thermal insulation properties, fire resistance, and durability.
Frequently Asked Questions
1. What is phenolic insulation?
Phenolic insulation is a type of insulation made from phenolic foam. It is a highly effective and efficient insulating material that is commonly used in the construction industry for its excellent thermal performance.
2. Is phenolic a good insulator for pipes?
Yes, phenolic insulation is an excellent choice for insulating pipes. It has a high thermal resistance, which can help to keep pipes at the desired temperature while minimizing heat loss. Phenolic pipe insulation is also lightweight, easy to install, and provides excellent fire resistance.
3. Does phenolic insulation come in different sizes?
Yes, phenolic insulation is available in a wide range of sizes to fit pipes of different diameters. The most common sizes for phenolic pipe insulation are 15mm and 50mm, but other sizes are also available.
4. Is phenolic insulation moisture resistant?
Yes, since phenolic insulation is a closed cell it usually does not allow the entry of moisture. Moreover, Kingspan pipe insulation is a foil backed pipe lagging, where the factory applied foil-facing, form an effective vapour barrier.
However, it is important to state that Phenolic insulation is not waterproof. If it is affected by moisture for a long time, its insulating properties could be affected.
5. What is the price of phenolic insulation?
The price of phenolic insulation can vary depending on factors such as the thickness, size, and quantity of insulation needed. It is best to contact an insulation supplier or manufacturer for pricing and ordering information.
Here at Buy Insulation Online, we stock phenolic pipe lagging and boards. We stock Kingspan pipe insulation supplied in a wide range of thicknesses to suit your application.
6. Is phenolic insulation easy to install?
Yes, phenolic insulation is easy to install and can be cut to fit around pipes of different sizes and shapes. However, it is recommended to seek professional installation for the best results. For installing boards, you can refer to the manufacturer guidelines and videos on respective the product pages
7. What is the thermal performance of phenolic insulation?
Phenolic insulation has a high thermal resistance, which can help to minimise heat loss and reduce energy costs. It is one of the most effective types of insulation available for both residential and commercial applications.
8. Can phenolic insulation be used as part of a pipe insulation system?
Yes, phenolic insulation can be used as part of a pipe insulation system to help maintain the temperature of pipes and prevent heat loss. Moreover, it is Class O rated and complies with the required building regulation in the UK. It can also be used with other insulation materials for added performance.
9. What is the density of phenolic insulation?
Phenolic insulation has a relatively high density compared to other types of insulation, which can help to provide excellent thermal performance. The density can vary depending on the specific product and application but generally ranges from around 30-100 kg/m³.
Conclusion:
Ultimately, phenolic Pipe insulation is essential for mitigating heat loss and overheating issues. When installed and maintained properly, phenolic pipe insulation may offer excellent thermal insulation for many years, lowering energy expenditures and enhancing overall system efficiency.
Hopefully, this article has given you a better picture of how to install and maintain phenolic pipe insulation. If you are looking to purchase Kingspan Koolterm insulation online, there is no better place than Buy Insulation Online. We stock varying thicknesses and sizes, not commonly found online, which could be just what you are looking for. Also, if you need more information on Kingspan kooltherm phenolic foam pipe insulation, our experts are just a call away!
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Contact us to discuss your requirements of Phenolic Foam Production. Our experienced sales team can help you identify the options that best suit your needs.