Companies are always looking for ways to cut costs while improving efficiency in production. Aside from common practices such as cross-training, routine maintenance and optimized schedules, one tactic manufacturers have begun exploring is replacing metal components with plastic alternatives. The rise of additive manufacturing is making it easier to fabricate incredibly specific plastic components faster and more customized than their metal counterparts. When considering metal components or plastic components in manufacturing, keep some pros and cons in mind.
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Pros of Metal Components
The majority of machinery runs on metal components and was designed to be built around metal components. That familiarity and commonplace practice makes it much easier to find replacement parts of one happens to need replacing. Some other pros of metal components are:
Higher tensile strength than plastic
Better heat resistance than plastic
Cheaper in high volume and long-term production
Easier to clean
Cons of Metal Components
Manufacturing metal parts regularly means relying on heavily taxed metal suppliers. Absorbing the cost of raw materials is reflected in a higher price per part, making it more difficult for businesses to justify buying expensive pieces. Some other cons of metal components are:
Longer post-fabrication finishing, such as deburring and painting
Harder to machine if emergency modifications are needed
More difficult to create complex pieces due to certain metal viscosities
Pros of Plastic Components
One of the biggest benefits of using plastic components is the ability to fabricate entirely new parts that combine multiple pieces into one molded part. Most metal pieces need to be individually fabricated and welded together, but plastic parts can be intricately designed from the start. Some other pros of plastic components are:
Lightweight
Easier to form and highly malleable
Fewer parts = less assembly time
Resistant to chemical reactions such as oxidation or corrosion
Easier to machine and very malleable
Reduced finishing time for paint or other post-treatment processes
Cons of Plastic Components
Despite their lightweight design and customization opportunities, plastic components are not without flaws. For example, polypropylene can start to degrade if it&#;s exposed to extreme temperature. This would likely cause the rest of a machine to need recalibration so as not to harm the polypropylene part. Some other cons of plastic components are:
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UV inhibitors needed to prevent cracking and discoloration from prolonged UV exposure
Limited resistance to heat and acidity
Generally weaker in structure than metal
Ultimately, whether to choose plastic or metal components comes down to the job you&#;re trying to perform. Certain operations are better suited for metal parts, such as drilling or milling, while other operations could perform just fine with a plastic part, such as gear assemblies and presses. Take the time to assess your entire production process from beginning to end and see where plastic components might make sense for the job. Do you utilize any plastic components at your company? How do you think they compare to metal parts? Let us know in the comments below.
Metal has been used as a building material for centuries. It is strong, durable, and weather-resistant, making it ideal for use in construction. Here are just a few of the benefits of using metal as the main building material.
Cost
Metal is a very affordable building material. Compared to other materials like wood or concrete, metal is much cheaper. This makes it an attractive option for builders and homeowners looking to save money on construction costs. Its low cost also makes it an attractive option for anyone who needs to construct many buildings at once. You could check out a 30x60 base building packages supplier if you need to build a lot of structures in a short period of time. By using metal as the main building material, you can save money on construction costs and get your project done faster. Many people also find that metal buildings are more affordable to heat and cool than traditional buildings made from other materials.
Durability
Metal is one of the most durable building materials available. It doesn't corrode or rust, and it can withstand extreme weather conditions. This makes metal a wise choice for buildings that will be exposed to the elements, such as bridges, roofs, and outdoor sculptures. Building with metal also adds strength, because the metal is lighter than a wood-frame. This makes metal a great construction material in places where concrete is difficult to reach, or for constructing homes and buildings in areas prone to earthquakes. If you are looking for a construction material that is strong and durable, metal is a good choice.
Energy Efficiency
Metal is an excellent insulator, meaning that it helps to keep buildings cool in the summer and warm in the winter. This can lead to significant savings on energy costs, especially for large buildings. In addition, metal is a non-flammable material, so it is a good choice for buildings that will be used as fire stations, hospitals, and other emergency facilities. If you are looking for a material that will help you save on energy costs, metal is a great option. Its durability also means that you will not have to worry about replacing it often, which can further reduce your energy expenses. Furthermore, metal is recyclable, so you can reuse it when you are ready to tear down your building.
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Aesthetics
Metal can be used to create beautiful and unique building designs. It comes in a variety of colors and finishes, so you can find the right type of metal to match your style. Metal also has a modern look that can add elegance to any construction project. It can be used to create both indoor and outdoor structures, making it a versatile material for any type of construction project. This doesn't just mean it looks good. Rather, like the other building materials, metal has a way of speaking to the heart. One of the most compelling reasons to use metal in a building is its ability to speak to the senses. This is not to be underestimated when it comes to the cost of a home or office in today's society.
Recyclability
Metal is a recyclable building material. If you ever need to replace your metal building, you can recycle the old one and use the metal to construct a new building. This makes metal a sustainable choice for builders who are looking to reduce their environmental impact. Metal can also be melted down and reused, making it an eco-friendly choice for construction projects. By using metal as the main building material, you can reduce your environmental impact and help to keep our planet healthy. People are looking for ways to go green, and this is one way to do it.
Strength
Metal is a strong building material that can withstand a lot of wear and tear. It is perfect for buildings that will be used as garages. Metal is a strong building material that can be used to construct buildings of all sizes. It is resistant to damage from weather conditions and pests, making it a wise choice for construction projects in any location. Metal buildings are also fire-resistant, meaning they can withstand high temperatures without burning. This makes them a good choice for constructing buildings near busy roads or other areas that are prone to fires.
Overall, metal is an excellent choice for building materials. It is durable, energy-efficient, and recyclable. It also has a modern look that can add elegance to any construction project. By using metal as the main building material, you can reduce your environmental impact and help to keep our planet healthy. Metal is a strong building material that can withstand a lot of wear and tear.
By Naser Nader Ibrahim
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