Why is geosynthetic cementitious composite mats Better?

06 May.,2024

 

Geomembrane - Wikipedia

A geomembrane is very low permeability synthetic membrane liner or barrier used with any geotechnical engineering related material so as to control fluid (liquid or gas) migration in a human-made project, structure, or system. Geomembranes are made from relatively thin continuous polymeric sheets, but they can also be made from the impregnation of geotextiles with asphalt, elastomer or polymer sprays, or as multilayered bitumen geocomposites. Continuous polymer sheet geomembranes are, by far, the most common.

For more geosynthetic cementitious composite matsinformation, please contact us. We will provide professional answers.

Manufacturing

[

edit

]

The manufacturing of geomembranes begins with the production of the raw materials, which include the polymer resin, and various additives such as antioxidants, plasticizers, fillers, carbon black, and lubricants (as a processing aid). These raw materials (i.e., the "formulation") are then processed into sheets of various widths and thickness by extrusion, calendering, and/or spread coating.

Three methods used to manufacture geomembranes[1][

self-published source

]

A 2010 estimate cited geomembranes as the largest geosynthetic material in dollar terms at US$1.8 billion per year worldwide, which is 35% of the market.[2] The US market is currently divided between HDPE, LLDPE, fPP, PVC, CSPE-R, EPDM-R and others (such as EIA-R and BGMs), and can be summarized as follows:[citation needed] (Note that M m2 refers to millions of square meters.)

The above represents approximately $1.8 billion in worldwide sales. Projections for future geomembrane usage are strongly dependent on the application and geographical location. Landfill liners and covers in North America and Europe will probably see modest growth (~ 5%), while in other parts of the world growth could be dramatic (10–15%).[citation needed] Perhaps the greatest increases will be seen in the containment of coal ash and heap leach mining for precious metal capture.

Properties

[

edit

]

The majority of generic geomembrane test methods that are referenced worldwide are by the ASTM International|American Society of Testing and Materials (ASTM) due to their long history in this activity. More recent are test method developed by the International Organization for Standardization (ISO). Lastly, the Geosynthetic Research Institute (GRI) has developed test methods that are only for test methods not addressed by ASTM or ISO. Of course, individual countries and manufacturers often have specific (and sometimes) proprietary test methods.

Physical properties

[

edit

]

The main physical properties of geomembranes in the as-manufactured state are:

  • Thickness (smooth sheet, textured, asperity height)
  • Density
  • Melt flow index
  • Mass per unit area (weight)
  • Vapor transmission (water and solvent).

Mechanical properties

[

edit

]

There are a number of mechanical tests that have been developed to determine the strength of polymeric sheet materials. Many have been adopted for use in evaluating geomembranes. They represent both quality control and design, i.e., index versus performance tests.

  • tensile strength and elongation (index, wide width, axisymmetric, and seams)
  • tear resistance
  • impact resistance
  • puncture resistance
  • interface shear strength
  • anchorage strength
  • stress cracking (constant load and single point).

Endurance

[

edit

]

Any phenomenon that causes polymeric chain scission, bond breaking, additive depletion, or extraction within the geomembrane must be considered as compromising to its long-term performance. There are a number of potential concerns in this regard. While each is material-specific, the general behavior trend is to cause the geomembrane to become brittle in its stress-strain behavior over time. There are several mechanical properties to track in monitoring such long term degradation: the decrease in elongation at failure, the increase in modulus of elasticity, the increase (then decrease) in stress at failure (i.e., strength), and the general loss of ductility. Obviously, many of the physical and mechanical properties could be used to monitor the polymeric degradation process.

  • ultraviolet light exposure (laboratory of field)
  • radioactive degradation
  • biological degradation (animals, fungi or bacteria)
  • chemical degradation
  • thermal behavior (hot or cold)
  • oxidative degradation.

Lifetime

[

For more information, please visit dimple sheet exporter.

edit

]

Geomembranes degrade slowly enough that their lifetime behavior is as yet uncharted. Thus, accelerated testing, either by high stress, elevated temperatures and/or aggressive liquids, is the only way to determine how the material will behave long-term. Lifetime prediction methods use the following means of interpreting the data:

  • Stress limit testing: A method by the HDPE pipe industry in the United States for determining the value of hydrostatic design basis stress.
  • Rate process method: Used in Europe for pipes and geomembranes, the method yields similar results as stress limit testing.
  • Hoechst multiparameter approach: A method that utilizes biaxial stresses and stress relaxation for lifetime prediction and can include seams as well.
  • Arrhenius modeling: A method for testing geomembranes (and other geosynthetics) described in Koerner for both buried and exposed conditions.[1][

    self-published source

    ]

Seaming

[

edit

]

The fundamental mechanism of seaming polymeric geomembrane sheets together is to temporarily reorganize the polymer structure (by melting or softening) of the two opposing surfaces to be joined in a controlled manner that, after the application of pressure, results in the two sheets being bonded together. This reorganization results from an input of energy that originates from either thermal or chemical processes. These processes may involve the addition of additional polymer in the area to be bonded.

Ideally, seaming two geomembrane sheets should result in no net loss of tensile strength across the two sheets, and the joined sheets should perform as one single geomembrane sheet. However, due to stress concentrations resulting from the seam geometry, current seaming techniques may result in minor tensile strength and/or elongation loss relative to the parent sheet. The characteristics of the seamed area are a function of the type of geomembrane and the seaming technique used.


Applications

[

edit

]

Geomembrane installation as part of the construction of a base liner system of a landfill[2]

Geomembranes have been used in the following environmental, geotechnical, hydraulic, transportation, and private development applications:

  • As liners for potable water
  • As liners for reserve water (e.g., safe shutdown of nuclear facilities)
  • As liners for waste liquids (e.g., sewage sludge)
  • Liners for radioactive or hazardous waste liquid
  • As liners for secondary containment of underground storage tanks
  • As liners for solar ponds
  • As liners for brine solutions
  • As liners for the agriculture industry
  • As liners for the aquiculture industry, such as fish/shrimp pond
  • As liners for golf course water holes and sand bunkers
  • As liners for all types of decorative and architectural ponds
  • As liners for water conveyance canals
  • As liners for various waste conveyance canals
  • As liners for primary, secondary, and/or tertiary solid-waste landfills and waste piles
  • As liners for heap leach pads
  • As covers (caps) for solid-waste landfills
  • As covers for aerobic and anaerobic manure digesters in the agriculture industry
  • As covers for power plant coal ash
  • As liners for vertical walls: single or double with leak detection
  • As cutoffs within zoned earth dams for seepage control
  • As linings for emergency spillways
  • As waterproofing liners within tunnels and pipelines
  • As waterproof facing of earth and rockfill dams
  • As waterproof facing for roller compacted concrete dams
  • As waterproof facing for masonry and concrete dams
  • Within cofferdams for seepage control
  • As floating reservoirs for seepage control
  • As floating reservoir covers for preventing pollution
  • To contain and transport liquids in trucks
  • To contain and transport potable water and other liquids in the ocean
  • As a barrier to odors from landfills
  • As a barrier to vapors (radon, hydrocarbons, etc.) beneath buildings
  • To control expansive soils
  • To control frost-susceptible soils
  • To shield sinkhole-susceptible areas from flowing water
  • To prevent infiltration of water in sensitive areas
  • To form barrier tubes as dams
  • To face structural supports as temporary cofferdams
  • To conduct water flow into preferred paths
  • Beneath highways to prevent pollution from deicing salts
  • Beneath and adjacent to highways to capture hazardous liquid spills
  • As containment structures for temporary surcharges
  • To aid in establishing uniformity of subsurface compressibility and subsidence
  • Beneath asphalt overlays as a waterproofing layer
  • To contain seepage losses in existing above-ground tanks
  • As flexible forms where loss of material cannot be allowed.

See also

[

edit

]

References

[

edit

]

Further reading

[

edit

]

  1. ICOLD Bulletin 135, Geomembrane Sealing Systems for Dams, 2010, Paris, France, 464 pgs.
  2. August, H., Holzlöhne, U. and Meggys, T. (1997), Advanced Landfill Liner Systems, Thomas Telford Publ., London, 389 pgs.
  3. Kays, W. B. (1987), Construction of Linings for Reservoirs, Tanks and Pollution Control Foundation, J. Wiley and Sons, New York, NY, 379 pgs.
  4. Rollin, A. and Rigo, J. M. (1991), Geomembranes: Identification and Performance Testing, Chapman and Hall Publ., London, 355 pgs.
  5. Müller, W. (2007), HDPE Geomembranes in Geotechnics, Springer-Verlag Publ., Berlin, 485 pgs.
  6. Sharma, H. D. and Lewis, S. P. (1994), Waste Containment Systems, Waste Stabilization and Landfills, J. Wiley and Sons, New York, NY, 586 pgs.

An introduction to Geosynthetic Cementitious Composite Mats ...

Abstract

A new class of geosynthetic has recently emerged known as GCCMs (Geosynthetic Cementitious Composite Mats) defined by the ASTM D-35 committee in 2017 as `a factoryassembled geosynthetic composite consisting of a cementitious layer contained within a layer or layers of geosynthetic materials that becomes hardened'. GCCMs consist of a three-dimensional fibre structure filled with a dry cement/concrete mix, overlain by a hydrophilic filter layer and underlain by a watertight membrane, which is typically a polymeric film. The material is delivered in its dry format and unrolled into place using similar installation techniques to traditional geosynthetics. Once in place, it is hydrated by spraying with water and the cement/concrete mix hardens. The result is a watertight polymeric film which is overlain by a protective fibre-reinforced concrete layer. GCCMs have been in use since 2009 and are predominantly used for the lining of water channels for small scale drainage. More recently a variant of GCCMs has emerged which integrates a geomembrane liner onto the rear surface which allows the joints to be thermally welded. These are known as Geosynthetic Cementitious Composite Barriers (GCCBs). It is estimated that Egypt has more than 110,000 kilometers of canals comprised of approximately 30,000 km of public canals (first and second level) and 80,000 km of private third-level canals (mesqas) and irrigation ditches. A common problem associated with canals, is seepage. Seepage can result directly in water loss through the network or result in waterlogging of adjacent land. In the case of land used for cultivation, waterlogging can reduce crop yields or cause salinization of the soils. This does not only occur in earthen canals, but also in concrete lined canals, particularly those that have experienced cracking, scour, panel separation or damage. It is also a common misconception that concrete lining of canals is an effective method of mitigating seepage losses. The 25-year study performed by the USBR indicates that concrete over geomembrane has a 95% effectiveness at reducing seepage through canals1. This abstract introduces a revolutionary new class of materials called Geosynthetic Cementitious Composite Mats (GCCM's), specifically Type II GCCM's to ASTM D8364 for lining of bulk water transportation canals. The Type II GCCM in question consists of concrete encapsulated by between two geotextile layers with a minimum 1mm thick LLDPE geomembrane backing which can be thermally welded to produce a testable and low permeability joint, per ASTM D5820, with air channel testing to ensure a leak free installation. Because it is a composite of concrete and geomembrane in a single application, installation can occur as a one-stepprocess imparting both cost and time savings to the project. The abrasion resistance of the concrete layer is 3.5 times that of typical 20Mpa concrete typically used for canal applications. With a design life of more than 50 years, this new product classification will provide a feasible, long-term solution to help preserve and protect fresh, clean water, one of Egypt's most precious - and ever more scarce - natural resources.

Want more information on geosynthetics clay liner exporter? Feel free to contact us.